Manufacturing Execution

In metals manufacturing being pressured to control costs while responding to customer product and delivery needs faster than the competition in a rapidly changing market, the time for chance for errors increases. These companies need to achieve maximum efficiency and lower production costs by reducing waste that results from excess, poor quality, and inefficiency. Aptean’s Manufacturing Execution System technology can help them respond to issues immediately, increasing efficiency and improving the bottom line.

Manufacturing Execution

Metals companies are always looking for ways to control costs without affecting quality and customer satisfaction. Operations and management teams need in-depth data on the performance of the shop floor, and operators need best practices and skills training to improve the factory's performance. They need shop floor data in real-time, allowing operators to act immediately to improve and become accountable for their individual and team performance. That includes the ability to see production issues quickly—as they come up—and act upon them immediately to impact output.

Aptean offers Factory Manufacturing Execution System (MES), which transforms manufacturing performance on the factory floor by empowering people to make real-time actionable decisions:

Factory MES

Who it’s for

For process and discrete manufacturers in the food & beverage, consumer packaged goods pharmaceutical, metals and industrial manufacturing industries with either single or multi-plant operations, Factory MES provides out of the box capabilities to: monitor shop floor data in real-time, allowing operators to act immediately to improve and become accountable for their individual and team performance; Paperless Quality and SPC to improve product quality and reduce waste/giveaway, and structured reviews to drive action and focus improvement efforts.

  • Out of the box
  • People/Process focused
  • Performance and Paperless Quality
  • Easy to use operator interface
  • Minimal automation required

How it’s different

Factory MES is a purpose-built packaged application, designed for specific industries, which requires no customization and is typically deployed in less than six weeks per factory. This ensures a higher probability of success, shorter time to benefits and the flexibility needed to support growth and change. Different to other MES systems our technology is combined with a proven change method that focuses on developing operator skills and a structure of daily performance reviews to drive a better performance every run, every shift, every day.

Why you need it

The shop floor is the heartbeat of any manufacturing organization. The ability to see data in real time and enable your operators to act upon it immediately is critical in today's competitive environment where every opportunity for improvement, no matter how big or small, counts. With Factory MES you can:

  • Identify all manufacturing losses in real-time
  • Measure metrics such as Overall Equipment Effectiveness (OEE)
  • Identify potential capacity by highlighting constraints
  • Eliminate arduous and time-consuming paper based systems
  • Reduce downtime/changeover times
  • Improve daily work control practices
  • Formalize the continuous improvement initiatives already in place
  • Improve workforce culture on the shop floor
  • Use it as a strategic tool to make business decisions for the future